Flux For All Foundries

Finex & Ferrofine

A laddle addition for machinability, reduction of chill and to increase fluidity of the metal.A Powerful scavengers & deoxidizer to increase fluidity of melt.

CUPOLUX & CHROMAN - 21

A Desulpheriser Brick-for Cupola & Rotary operation.Laddle addition to increase strength and hardness. Small foundries can easily make graded cast iron.

CARBRIX & FINHOT - 22

To increase Carbon percentage in the melt.A highly insulative compound to be added in ladle and riser for maintaining temperature.

FINOCULEX - 1

Special Rare earth based innoculant.Highly effective due to precise Rare earth content.Ensures consistent chill free casting of grey & S.G. Iron.

FINOCULEX - 2

Modern highly effective Innoculant mainly based on quality Ferro Silicon for Grey & Ductile iron foundries.Excellent Innoculation effect. Ensures consistent result.

FINOCULEX - 3

Economical carbon based Innoculant combined with Ferro Silicon.Ensure chill free castings.

DESULPHERISER

A finely grounded powerful desulpheriser for metal treatment in furnace and laddle.Results proves decrease of sulphur content form 0.06 to 0.02 of S.G. Iron melt.

EXOTHERMIC SLEEVES

A god quality, highly Insulative exothermic sleeves in different sizes along with Hot - tops.

Range of Mould & Core Coating for Ferrous, Non Ferrous & Steel Foundries.

Gives more coverage and finishing to C.I. & Grey Iron castings.

MOULD POWDER - 22 & 55

Graphite / water based high temperature resistant coating.Thinner based high temperature resistant coating.

MOULD PASTE - 22

Hi-tech graphite/water based paste for Grey & S.G. Iron foundries.

MOULD PASTE - 55

Thinner / Graphite base coating paste used for C.I. & Non Ferrous foundries.

For Steel & Alloy Steel Castings

MOULD PASTE WB - 1

A highly dispersing quality Zircon and water based paste & powder for superb finishing of steel castings.

MOULD PASTE - 33 Z

Thinner / Zircon based paste. Ensure superb finishing for steel castings.

MOULD POWDER- 66 Z & 101

Thinner and Water / Zircon suspension powder for alloy steel castings and stainless steel casting..

Economical Coating

MOULD PASTE WB - 1

Ceramic base Thinner and Water base Paste for C.I. & S.G. Iron casting gives exellant finishing at most economical rates.

MOULD PAINT - 44

A self set Air dry phenolic Core & Mould paint for superb finishing of castings.

Products for Mould & Core Coatings

S.NO
PRODUCT
TYPE
RECOMENDED FOR
REMARKS
PACKING
1
Mould powder-22 Graphite C.I & Copper based alloys,S.G Iron
foundries
For Spraying & Swabbing mix with
water
40 Kg Bag
2
Mould powder-55 Graphite C.I & Copper based alloys To be mixed with Mould -paint-11 to make self
firing paint
25 Kg Bag
3
Mould paste-22 Graphite C.I & Copper based alloys To be mixed with water 50 Kg Carboy
4
Mould paste-55 Graphite C.I. & S.G. & Grey iron
Foundries
To be mixed with small quantity of
water
50 Kg Carboy
5
Mould paste-33Z Zircon Steel Casting Foundries Paste Form to be mixed with mould paint -11 to
make self firing paint
50 Kg Carboy
6
Mould paste-WB-1 Zircon Steel and alloys Steel Casting Foundries Paste Form to be mixed with water to make self firing paint 50 Kg Carboy
7
Mould powder 66Z Zircon Steel Casting Foundries To
be mixed with mould paint-11 to make self firing paint
25, 50Kg Bag
8
Mould powder-101 Zircon Steel Casting & S.G Iron Foundries To
be mixed with water for spraying & Brushing
25, 50Kg Bag
9
Mould powder-Mn Magnesite Manganese Steel Foundries To
be mixed with water for spraying & Brushing
25, 50Kg Bag
10
Mould powder-77Mn Magnesite Manganeese Steel Foundries To
be mixed with water for spraying & Brushing
25, 50Kg Bag
11
Mould paint-51 Graphite C.I, S.G. Iron & copper based alloys Foundries Self firing type to be ignited immediately after
application
20 Lit Tin 50 Kg Carboy
12
Mould paint-101 Zircon Steel Casting & Alloy steel Manganese steel
Foundries
Self firing type to be ignited immediately after
application
30 Lit Drum 50 Kg Carboy
13
Mould paint-11 Foundry paint To
be used with Mould powders-55, Mould powder-66Z, 77Mn
Can also be used as additional thinner in Mould Paint-51, 101 200 Lit Drum 30 Lit carboy
14
Mould paint-44 Phenolic Resin Ferrous & Non-Ferrous Foundries Only spray on mould & Core, Containing no filler, Don’t
ignite superb finishing of casting assured.
20 Lit Tin 50 Kg
Carboy

Range of Innovative covering fluxes Degasser & Hi-tech Diecoats for Ferrous, Non Ferrous & Steel Foundries

ALFINE - 22

Hightech Granular Pink colour covering flux to stop melting loss along with impurities efficiently from aluminium melt. (Equaivalent to Coverfine-22)

ALFINE - 66

Specialised refining covering flux to purify the aluminium melt from impurities.Strong covering action gives lowest melting loss. ( Equaivalent to Coverfine-66)

ALFINE - M - 21

Highly effective modifier granular flux for close grain Aluminium casting used at 760°C to 790°C for Aluminium alloys Lm4, lm6, Lm8, Lm13, Lm20 etc.

ALFINE - L - 33

Modifier flux, blue in colour gives dross free, blow holes free & sound closed grain, aluminium casting. (Equivalent to Coverfine-l-33)

ALDEGAS - 1

Powerful Chlorine base degasser to remove H2 Gas, & for blow hole free castings.It refines the grain along with degassing action. (Equivalent to Degas-1)

ALDEGAS - 2

Is a Sodium free degasser. Ideal and suitable for magnesium bearing alloys.(Equivalent to Degas-2)

ALDEGAS - 3

Is an economical degasser for bulk melting. It removes impurities and entangled oxides not only by chemical action but also by a powerful mechanical action.

MOULD PASTE - 33 Z

Thinner / Zircon based paste. Ensure superb finishing for steel castings.

GRAINOFINE - 2

Titanium Boron based effective refiner for close grain, shrinkage & porosity free aluminium alloys casting.

DIECOAT - G - 9

White ,water based die lubricant for cleaner & shining surface finishing of aluminium casting.

DIECOT - F 10

Black water based super quality, Environment friendly diecoat for gravity and pressure diecasting.

DIECOAT-0 11

Hi-tech non-reactive plunger lubricant cum diecoat for smooth pressure diecasting operation.Ensures easy removal and superb finishing of casting.

DIECOAT - 666

A silver coloured modern diecoat blanded with quality lubricant.Gives several clean with drawals along with superb finishing of aluminium casting.

TI - B NUCLEANT TABLETS

Metallic Titanium Boron base excellent Nucleant for close grain, shrinkage and porosity free Alluminium Alloys – LM Series Quality casting.

LITHIUM BASE MODIFIER TABLETS

Highly effective modifier in Metallic from for close grain Alluminium Alloy Quality casting.

MASTER ALLOYS ADDITION

Aluminium Manganese(75%) and Aluminium Iron (75%)

Cotting material

ZIRCON SAND

ZrO2=>65 - 67 %

ZIRCON FLOUR

ZrO2=>65 - 67 %

CHROMITE SAND

Cr2O3=>46 %

BENTONITE

Kutch origin Sodium based Bentonite having high Swelling index and instant gelling time.

COAL DUST

Finely grounded premier quality Coal Dust having Low Ash content as low as < 4%

BENTRONE

Modern green sand moulding additives based on High Swelling Bentonite Cum Lusterous Carbon for Quality finishing of castings.

LUSTER COAL

A Lustrous Carbon sand additives to get SuperbFinishing of casting.Mainly used in green SandMoulding Practice.

CARBON ADDITIVES

Petroleum Coke, C.P.C. (Extra Low sulphur), Coconute Shell Charcoal and Graphite Granules.

SILIMANITE SAND & PERLITE ORE & WASH SILICA SAND

Premier quality sieved, sand ideal for Phenolic & Furane Resins.

INSULAD

Fiber free, Vermiculite ,Hot Top high Insulating Product for Steel Industries.Petroleum Coke, C.P.C. (Extra Low sulphur), Coconute Shell Charcoal and Graphite Granules.

Products For Gun Metal & Copper Based Foundries

COVERBRASS

Protective covering flux to stop heavy melting loss,Removes gases and impurities for uniform colour forcopper based foundries. (Equaivalent to Brasscover)

ZINCREX

Removal of zinc, increased fluidity & shining of non ferrous alloys.

FINBRASS & FINHOT GRADE - NF

Makes liquid covering to stop heavy melting loss. Cleans metal. Most economical.Powerful Exothermic compound to increase temperature Of non ferrous metals.Sprinkle in ladle or risers to keep metal hot for longer time.

LEAD FIRE

Modern R & D product to increase fluidity, remove Limited lead & zinc from copper based alloys.

DEOX - TUBE G - 1

Powerful Degasser to stop blow holes in copper based foundries.

MAGREX

Hi-tech protective covering dry flux for magnesium Based alloys. Stops melting loss and cleans the melt.

Fluxes For Steel & Alloy Steel Casting Foundries

FINHOT - 66

A powerful exothermic compound to keep metal hot for longer time In ladle and risers.

SLAGOFIX - 22

A Powerful granular Slag Cogulant.

A.P.C. - 1

A Powerful Anti piping exothermic cum insulative powder to sprinkle on risers to keep metal hot for longer time.

DEPHOS 11

A powerful Scavanger powder to remove hazardous cum blow hole effect of Phosphorous for metal.

Fluxes For Steel & Alloy Steel Casting Foundries

RAMMING MASS

Acidic and Basic ramming mass for cupola & InductionFurnace along with Patching Powder and Coil Coat.

KORFIXER - 1

High strength, quick drying core jointing paste in bottle packing.Easy to use.Stops wastage.

LIQUICOL / LUSTER COAL

Liquid coal dust or powder carbon additives to improve green strength of Moulding sand.Effective breakdown properties, easy shakeout along with good finishing of casting.

CORENOK POWDER

Mixture of collapsible agents to improve breakdown properties of sand.Specially used for Silicate-C02 process.

CORENOK LIQUID

Carbon in liquid form, ideal breakdown agent to increases, easy shakeout properties of sand.

RESIN COATED SAND

Quality Resin Coated Sand having ideal sticking point.Lowest gas evolution, rapid stripping, superb finishing and consistent quality assured.

IRON CEMENT

It is used to fill the blow holes and cracks of casting.Generally used in main holes, farmes & covers.

PARTEX

A powerful parting agent to stop sticking of sand to pattern, Core boxes, dies etc.Die lubricant for Core shooter for easy removal of cores.

FILTERS

High precision filters to stop metallic inclusion & slag in the casting, keeping flow of metal constant.

FOUNDRY ACCESSORIES

Chaplets having varieties like Button Type, Single Stud, Double stud, Plain and Groove Chaplets and Nails having consistent quality.

Ferro Alloys & Metals

FERRO SILICON

Si 70-75% AI 1.5%
C 0.15% P 0.05%
S 0.05%

H.C.FERRO MANGANESE

Mn 70 - 75% m Si 1.5%, C6 - 8%, P 0. 35% max. S 0.05%

L.C.FERRO MANGANESE

Mn 70-80%, Si 1.5% max, C 0.1% / 0.05 / 0.03, P 0.15%, S 0.05%

H.C.FERRO CHROME

Cr 60 - 65%, Si 4% max, C 6 - 8 %, P0. 05 % max, S 0.05 % max

L.C.FERRO CHROME

Cr 60 - 65 %, Si 1.50 % max, C 0.1% / 0.05 / 0.03 %

CALCIUM SILICATE is CA

30 -35 %, Silicon 60 - 65 %, C 1% max, S & P 0.003 % max.

SILICO MANGANESE is MN

60-65%, Si 14-18%, C2%, P 0.15% max

FERRO PHOSPHORUS is P

28 - 30%, C 0.1% max

PURE METAL

Manganese Metal 99.7%
Magnesium Metal 99.9%
Silicon Metal 99.9%
Nickle Metal 99.9%

“METASET” EPOXY PUTTIES & METALIC COMPOUNDS

METASET is a versatile two component product which can be used for Sealing, Jointing, Repairing, Insultaing and water proofing a veriey of materials including Ferrous, Non-ferrous Metals, Wood, Asbestos, Glass, Rubber PVC, Concrete, Ceramics. etc.
“Metaset” metal filled has higher strength than putty form.
Metaset Epoxy Jointing Putties & Metal Filled Compounds like Aluminium Filled, Steel Filled.

Modern Anti Corrosive waterproof Coating for Casting, Machineries & Plants.

“FINCOAT” Anti Corrosive Acid, Alkali and Waterproof coatings to prevent corrosion on your precious machineries, plants, mould boxes and structure.

Foundry plants are prone to corrosion due to corrosive effect of Water, Gas, Oils, Fumes, Binders, Sand etc. on metal surface.

FINCOAT safeguards against corrosion results in longer life of the plant & considerable saving in replacement & maintenance cost.

Foundry Resins & CO2 Gas Replacement catalst


MANUFACTURER BY – KORCHEM INDUSTRIES
A/19, Ambica ind. Estate,Ambica Nagar Rd.,
Odhav, Ahmedabad – 382 415

+91-79 -2287 5028

+91-79 -2287 6551, 2297 6267
korchem@foundryflux.com

SILSET

The greenish coloured premium foundry Silicate blended With quality breakdown agent gives quality finish to the Casting.

F-SET

Speciality developed 2 part No Back Phynolic Resin & Hardner.This system widely used for faster production and High strength of Mould & Core at economical rate.

SHINESET

Funane resin based newly developed 2 part No Bake process Utilizes low viscosity liquid resin system and Hardner.Mould & Cores develop rapid strength with time and poured in Stipulated time.Globally accepted economical binder system Due to Reclaimation of Sand.Newly developed resin for Batch Type process.

SILBOND - 11

Newly developed Semi Liquid Paste used as a Catalyst with Sodium Silicate. Silbond-11 is a ideal replacement of – CO2- gas. Silbond-11 is Enviorment friendly & Hazardous free product.

KORSET

A single part, Self setting, No-back core making compound.Add only 3% KORSET in sand to make core, having setting Time 3 to 5 hrs.Korset is easy to use Economical, require no other additives.It gives higher strength, exact dimension accuracy, lowest gas evolution at faster production rate make the system more attractive.

KORSET - 75

A premier quality core oil is an economical sand binder System.Cores prepared with Kortel-75 gives higher strength Even at lower percentage addition.Lowest gas evolution,Easy stripping and fast caring are added advantages.

SPECTRUM OF ADVANCED FOUNDRY RESIN & BINDER FOR MOULD & CORE MAKING SYSTEM

FINOCURE PART - A,B,C

Finocure No Bale 3 Part system is most convenient for all size of intricate Moulds & Cores.It gives good strength, easy striping with lowest gas evolution while maintaining dimensional accuracy even under humid conditions at economical rate.

AMICURE

The oldest PUCN (Poly Urethane Amine Cold Box) system Use fore large volume and high speed accurate core Production without heat curing.Amicure suited for Smaller cores with complex configuration with lowest Gas evolution & excellent tensile strength.Best suited fore Auto component with consistent quality

MOULD PAINT - 11

To make a super grade foundry paint to be mixed with Mould Paste & Mould Powders.

MOULD PAINT - 51

A Thinner/Graphite self igniting type Core & Mould paint.

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